Pesto, Kelp, and the Seven-Percent Solution

Big Idea

Breakthrough climate hardware rarely fails because the science is shaky. It fails when the money that must carry it from prototype to fleet turns out to be too expensive, too impatient, or spread too thin to meet the realities of steel, concrete, and kilowatt-hours.

Planet Farms — Proof Is in the Pesto

Ten years ago two Milanese thirty-somethings, Luca Travaglini, who spent 15 years perfecting climate-controlled prosciutto factories, and Daniele Benatoff, an ex-Goldman Sachs trader with a low tolerance for bad balance-sheet, decided to re-engineer leafy-green farming the way Italians re-engineer espresso machines - salad on demand. 

They self-funded, leaned on a few family offices and EU/Italy grants, and spent 8 years patiently building the whole stack, LED lighting, energy efficient HVAC, end-to-end automation, machine learning cameras, agronomy, retail packaging, and long term contracts. No blitz-scale mandate, no silicon valley clock, no pressure to raise the next round.

Today that quiet obsession runs a 20,000 m² vertical-farm campus outside Milan. The largest, highest-yield in the world feeding pesto jars and salad clamshells from London to Rome and is being copy-and-pasted to an equally large twin outside London (and beyond).

Every bolt and system, every contract and grant, was reverse-engineered from the money the founders wanted later. By the time Swiss Life Asset Managers walked the Milan factory in 2024, they saw a mini-infrastructure asset already tossing off EBITDA. That unlocked next-gen industrial-infra capital far cheaper and far longer-dated than venture money and banks will happily layer senior debt on top.

Proof isn't in the basil leaf; it’s in the pesto.

Running Tide — Hitting Every Silicon Valley Milestone and It Still Didn’t Matter

At the zero-rate peak of 2021, Running Tide closed a $54 million Series B. The brief: craft an “Ocean OS” to move mass in the ocean, prove measurement & verification (MRV) of ocean carbon removal, land large offtake contracts, and commercialize ocean carbon removal. Two years later the scorecard looked like this:

  • Delivered the first open-ocean carbon-removal credits (25,000 tCO₂) to Shopify, Microsoft, etc..

  • Deployed the world’s largest ocean-removal research operation 190 miles south of Iceland.

  • Secured the world's first permit for open ocean carbon removal. 

  • Built a 120-person, cross-disciplinary team, custom sensors, wave-tank validation, satellite-fed machine-vision monitoring, an end-to-end supply chain from Canadian wood waste to alkaline minerals from sweden to slow carbon cycle at the bottom of the ocean..

In short, Running Tide beat every Series B milestone and had the lowest-cost, highest throughput carbon-removal system on record. Next step: raise about $300 million to industrialise the process with ships, front-loaders, and steel-toed boots.

Yet, while Running Tide was sinking carbon, the macro tide turned. Interest rates and input prices spiked. Ten-year Treasuries went from 1½ to 4 percent; project-finance debt jumped from the six-percent range to low double digits; steel and freight both rose well over twenty percent. Meanwhile the same rate shock squeezed corporate climate budgets. Early buyers slowed down their efforts, Frontier’s AMC failed to ramp up offtakes fast enough, and by early 2024 Microsoft was almost alone in the market. Running Tide was stuck: too big and capital-intensive for venture funds, not yet large or de-risked enough for infrastructure investors who want billion-dollar tickets and firm revenue. 

With no bridge across that gap, the company wound down even though it was the lowest cost, highest scale solution in the industry. 

The three numbers that actually decide fate

Before we talk clever financing, keep three plain numbers in view:

  1. Weighted-Average Cost of Capital (WACC).
    This is the blended interest rate a project pays once cheap senior debt, pricey equity, and everything in between are averaged. Push WACC down from ten percent to six and the annual capital charge on a 200-million-dollar plant drops by roughly a third—more than most engineering tweaks deliver.

  2. Tenor.
    Money comes with a clock. Paying back the same loan over fifteen years instead of seven can cut yearly payments by twenty-plus percent and gives engineers time to optimize operations, refinance, or ride out bad harvests.

  3. Cheque size.
    Institutional investors have minimum efficient tickets—often 200–500 million dollars per asset—while VCs top out near 100 million. Projects that land between those two poles discover that “money too small” is as lethal as money too pricey.

If you do nothing but bend WACC toward six percent, stretch tenor beyond fifteen years, and secure a cheque big enough to clear an investment committee, the spreadsheet often flips from red to black without touching the hardware.

Capital-stack engineering — matching money to physics

Physical projects need the right cost, patience, and scale of money. Getting there is mostly disciplined risk allocation, not financial alchemy.

1. Put each risk in the cheapest possible hands

  • Technology risk belongs with founder equity, early stage venture, R&D grants, or catalytic first-loss funds.

  • Construction risk shifts to fixed-price EPC contracts and performance bonds.

  • Market risk is neutralised with long-term offtakes, advance-market commitments, or contracts-for-difference.

  • Policy risk shrinks when sovereign or green-bank guarantees back the senior debt and incentives are written into durable statutes.

  • Counterparty risk can be wrapped with credit insurance or investment-grade buyers.

2. Tools that reliably cut WACC or extend tenor

  • Long-term offtakes and AMCs turn uncertain revenue into toll-road-like cashflow.

  • Contracts-for-difference add a price floor while preserving upside.

  • Government or green-bank loan guarantees drag debt pricing toward Treasuries.

  • Blended first-loss capital absorbs early risk so pensions can accept four-to-six-percent returns.

  • Delivery-risk insurance upgrades carbon credits to investment grade.

  • Pooling many small assets into one bond finally hits the cheque size large institutions require.

  • On the demand side, regulated utility tariffs, government procurement mandates, or reference-price contracts guarantee volume and shave another one-to-two percentage points off WACC.

3. Policy and permitting flow straight into finance

A predictable permit clock cuts interest during construction. Clear rulebooks remove “mid-stream surprise” premiums. Production-tax credits or carbon CfDs convert commodity sales into quasi-bond coupons. A sovereign guarantee can shave three hundred basis points off debt pricing and add a decade of tenor. Delay the same hydrogen hub by a year and interest-during-construction alone can push WACC from six to nine percent.

4. How financing evolves through a project’s life

  • Lab experiments rely on grants and venture money at well above twenty percent.

  • Demonstration units bring in mezzanine debt or first-loss equity in the low-to-mid teens.

  • First commercial plants attract infrastructure equity and senior project debt at six-to-eight percent for ten or more years.

  • Once risk is proven, portfolios refinance into green bonds, yieldcos, or sovereign-wealth equity at four-to-six percent over fifteen-plus years.

Walk that path and the cost of capital halves while the repayment clock doubles.

A Running Tide reboot, in plain English

  • First-loss grant: USD 25 million from a climate foundation (0 % return, soaks up early technical risk).

  • Infrastructure equity: USD 75 million from an infra fund targeting ≈ 12 % cash yield with upside.

  • Senior debt: USD 200 million from a green-bank–led syndicate at a 6 % fixed coupon, 17-year amortisation, secured by take-or-pay offtake contracts plus credit insurance.

That stack is roughly two-thirds cheap debt, one-quarter mid-priced equity, and a thin, zero-cost first-loss slice.

Blended WACC comes in a touch under 7 %.
Tenor is long enough for operating cash flow to service the debt. Same kelp, financing cost per tonne falls about 40 %.

Quick sanity check with a battery-storage plant

Take a single 200-million-dollar battery installation amortised over twenty years.

  • At a 10 percent WACC the annual capital charge is roughly 23 million dollars.

  • Cut WACC to 5 percent and the charge drops to 16 million.

  • Bundle four identical plants into an 800-million-dollar green bond at 4 percent and you are down to 12 million a year.

Everyone has a role to play

Get these moves right and capital stops being too pricey, too impatient, or too small—and climate hardware scales at the pace the planet actually needs.

  • Founders and CFOs – build a heat-map showing who carries each risk today and who should carry it cheapest, then underwrite your first plant to seven-percent WACC over fifteen years before the first investor meeting.

  • Institutional investors – carve out a “transition infrastructure” sleeve that writes 100m to quarter-billion-dollar tickets at core-plus returns instead of sitting on the sidelines.

  • Early-stage investors and philanthropists – Get off zoom and get on a plane and see the projects in person; pick fewer horses and feed them properly and give them time; under-funded hardware dies long before technical risk is the issue.

  • Corporate buyers – turn pledges into binding, multi-year contracts with pre-payments or price floors; revenue certainty is the cheapest climate lever you control.

  • Policymakers – enforce two-year permit timelines and expand loan-guarantee caps so first-of-a-kind plants can cross the financing canyon.

  • Impact capital – publish standard first-loss terms so mainstream lenders can plug and play.

Jordan Breighner

Founder and Managing Partner, Patch Capital Partners

https://patchcapitalpartners.com
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